Sensational FRP Panels-What A Dairy Facility's Owner Must Know First?

Fiber-reinforced plastics have always been a reliable choice for agricultural industries like dairy facilities. At first glance, they seem the right fit. Unfortunately, they come with several drawbacks. This makes them unfit for high-demanding dairy environments. 

Experts have been questioning the structural integrity and performance of the FRP panel. Their functionality in high-demanding environments like dairy facilities falls short of expectations and outweighs their cost savings. 

Understanding their key drawbacks is essential for making a long-term investment. This blog explores the various limitations of FRP that you must know before making an investment. 

1. Fragility In High-Impact Environments 

FRP panels have a shorter lifespan and cannot withstand impacts. Between frequent washdowns and temperature fluctuations, dairy walls take the daily beating. This leads to frequent replacements of FRP and high maintenance. 

2. Moisture Absorption Over Time 

FRP panels are bonded to wooden backers with the help of surface fasteners. Besides, they require trimming to get accurate dimensions. This allows moisture to seep behind the panels, leading to mold growth and rotting. 

As a result, it compromises the structural integrity and raises hygiene concerns inside the dairy facility. 

3. Vulnerability to Mold Damage 

High-humidity dairy environments attract mold and mildew infestations. The porous surfaces cause harboring of microbial growth. This makes FRP panels highly susceptible to mold growth and contributes to contaminated spaces. 

4. Limited Fire-Resistance 

FRP wall panels are unfavorable for areas that comply with strict fire-safety regulations. Plastics produce chemical compounds after continuous exposure to fire. Besides, the plastic panels tend to break, splinter, or split, which calls for costly repairs. 

5. Heavy-Duty Maintenance 

One of the negative aspects of FRP panels is that they require high maintenance. Since plastic panels are vulnerable to impacts, they need daily washdown. The cleaning involves labor and specialized tools to maintain their pristine appearance. 

Looking for FRP Panel Alternatives? Consider Duramax! 

Duramax is one of the leading manufacturers of PVC wall panels in the USA. We offer the finest alternatives to FRP wall panels with an excellent shelf-life of 100 years. They are lightweight, FDA-compliant, and come with a limited lifetime warranty. 

Duramax PVC Panels Are Easy to Recycle 

Duramax PVC panels are the sustainable choice for construction projects. They are easy to recycle and minimize carbon footprint. 

Duramax PVC Panels Are Easy to Install 

Duramax PVC panels are lightweight. They attach directly to the studs without needing studs or hidden fasteners. The interlocking method cuts the installation time in half. A DIY expert or a local contractor finishes the installation in a few hours. 

Final Words 

Get in touch with Duramax and shop personalized PVC panels at factory-direct pricing. Save 50% on labor and 40% on material expenses. Ask for a free consultation today! 

Revealing FRP Drawbacks You Must Know Before the Installation

Investment in wall paneling is a decision that affects overall long-term value. Fiber-reinforced plastics have always been a go-to choice for various commercial projects. They were used in everything, right from the warehouses to commercial kitchens. 

However, FRP wall boards come with hidden drawbacks. They resurfaced during the evolution of construction projects. For instance, a restaurant owner chooses to install FRP panels in a busy commercial kitchen. He later realizes he wasn’t prepared for the discoloration, delamination, and peeling edges! 

Here are a few important limitations of FRP that help you prevent costly mistakes in your upcoming commercial project. 

Fails to Resist Fire Hazards 

Choosing FRP panels for areas that comply with strict fire-safety regulations is a big no. They are quite flammable and produce a large amount of chemical compounds upon burning. Choosing FRP panels without checking the fire-rating results can lead to compliance issues. 

 Delamination And Adhesive Weakening 

FRP panels are typically glued to surfaces like plywood with the help of strong adhesives. Instead of creating tight bonds, moisture and heat cause adhesives to weaken. The plastics start warping or peeling away, making them hard to fix. 

Prone to Chemical Staining 

Abrasive cleansers and strong disinfectants corrode or cause stubborn marks on the FRP panels. This leads to staining, resulting in costly repairs and replacements. 

High Long-Term Costs 

FRP might be affordable initially, but the repair and maintenance costs add up over time. Frequent repainting of FRP is a labor-intensive process, making it a less cost-effective option. 

Complex Installation Process

The installation of FRP panels is extremely challenging. The installation requires a wooden backer, which demands high labor and material requirements. You need a big team of professionals to finish the FRP panel installation. 

Duramax PVC Panels-The Perfect Alternative to FRP 

Duramax is one of the finest manufacturers of FRP wall panel alternatives in the USA. With over 40 years of expertise, Duramax manufactures PVC panels suitable for a wide range of commercial and residential applications. 

Duramax PVC Panels Meet FDA Standards 

Duramax PVC panels go through rigorous quality testing processes. This is important to ensure the panels meet the FDA and CFIA standards, crucial for wall and ceiling paneling. 

Customize Until You Like It 

Duramax PVC panels are ½ inch thick and 16 inches wide. We personalize PVC panels in colors like black, gray, and white. An impressive part is that Duramax PVC panels are available at factory-direct pricing. We ship PVC panels to your destination within two weeks, no middleman markups. 

Wrapping Up 

Get in touch with Duramax today and shop PVC panels for long-term value. Save 50% on labor and 40% on material expenses with us. Read our client’s testimonials to find out more about Duramax PVC panels. Place your order now. 

FRP Wall Panels- A Hidden Threat to Sensitive Crops And More

In the realm of indoor cultivation, attention to detail can make or break your harvest. From lighting systems to compliance with safety regulations, professionals must strive to create a healthy environment. The wall paneling has always played a paramount role in the grow room’s functionality. While FRP panel is a commonly used material, they may pose a serious threat to the indoor plants. 

If you are considering using FRP in a controlled grow room, here is a complete blog that helps you make better investment decisions. 

1. Fire Safety And Toxic Fumes 

Many professional growers do not realize the fact that FRP wall panels are combustible and release toxic fumes upon fire. This is highly concerning in grow room facilities where safety is a top priority. 

2. Inadequate Light Reflectivity Reduces Crop Efficiency 

One of the lesser-known facts of FRP panels is their low-light reflectivity. FRP wall panels have matte or textured surfaces that absorb light rather than reflecting it. When wall materials fail to bounce light, it leads to weaker growth of plants and reduces yields in the long run. 

3. Increase Risk of Moisture And Mold Growth 

FRP wall panels require trimming between each panel, which leads to serious moisture absorption. Once the FRP panel soaks up moisture, it creates the perfect breeding ground for mildew and bacterial infestations. These contaminants affect structural integrity and plant health over time. 

4. Warping And Delamination Issues 

Grow rooms often experience constant humidity, temperature fluctuations, and repeated washes. All these factors challenge the sturdiness of FRP. The plastic walls simply crack, warp, or delaminate. This calls for frequent repairs and replacements of fiber-reinforced plastics. 

Looking For the Finest FRP Alternatives? Consider Duramax Today! 

Duramax has been manufacturing state-of-the-art PVC panels for over 40 years. We bring you PVC cannabis grow room walls made from 100% virgin vinyl. Our PVC panels are resistant to dirt, grime, scratches, and stains. Besides, they remain unaffected by corrosion, making them chemical-resistant wall materials. They are extremely durable and never undergo frequent repairs or refinishing. 

Meet FDA And CFIA Standards 

Duramax PVC panels are suitable for areas that adhere to strict hygiene and safety protocols. These panels go through quality inspections to meet FDA and CFIA standards. 

Duramax PVC Panels-A Cost-Effective Option 

The initial cost of FRP may be a little lower. However, the increased material and labor expenses in installation shoot up the FRP pricing. On the other hand, Duramax PVC panels are a one-time investment. Minimal maintenance and easy installation minimize the need for labor and material requirements. This makes PVC wall panels a cost-effective option. 

Shop Duramax PVC Panels Online 

What are you waiting for? Get in touch with Duramax and shop personalized PVC wall panels online. Save 50% on labor and 40% on material expenses with Duramax PVC panels online. Ask for a free sample today. 

PVC Panels- Genuine Grow Room Upgrade You Didn't Know You Actually Needed!

Grow room is a popular concept that receives worldwide attention today. This is especially evident in the US after cannabis legalization took place in 1996. US growers find grow rooms fascinating as they offer controlled space for cultivation. 

An efficient grow room facility encourages steady growth and supports predictable harvests. No matter how remarkable grow rooms are, priotizing routine maintenance is extremely crucial. Modern growroom facilities are prone to daily wear and tear. Impacts and abrasions majorly come from gardening equipment and humidity. Staining and cracked grow room walls state serious damage. This calls for immediate attention to prevent potential structural fallout.

Choose PVC Panels For Grow Room Care And See the Difference 

Selecting the right paneling offers a durable barrier against splashes, dents, and cracks. Additionally, robust paneling ensures that grow room facilities remain stable and functional forever. When considering sturdy grow room paneling, reaching out to PVC panels yields good results. PVC cannabis grow room walls are the contemporary wall paneling synonymous with durability. They are designed to offer outstanding strength and robustness. Here is a complete blog showcasing why PVC panels are must-have for grow room maintenance. 

1. PVC Panels Meet Maximum Hygiene Standards 

Grow rooms must meet hygiene standards to comply with laws and regulations. When it comes to creating a safe growroom facility, PVC panels surpass your expectations. PVC panels undergo quality inspections in order to meet FDA and CFIA standards. Installing FDA-compliant PVC panels improves the overall safety of grow room facilities. 

2. Say No To Damp Grow Room Walls With PVC Panels 

Grow rooms require certain humidity levels for indoor cannabis to thrive. However, crevices on the walls easily soak moisture inside them. Besides, damp grow rooms invite mildew and mold infestations, which contaminate the space. Moisture is an unpreventable element. Safeguard grow room walls from moisture by installing PVC wall panels. PVC panels are made of 100% virgin vinyl, making them moisture-resistant. Furthermore, PVC panels are free from inter-panel trimming techniques. This does not allow moisture absorption. Apart from moisture resistance, PVC panels contain antibacterial coating. This prevents mildew and mold formation on grow room walls. 

3. PVC Panels Are Cost-Effective-Reasons Are Here 

PVC wall panels are built to last for years. Since they are not prone to damage, it minimizes replacement issues. Traditional FRP panels need regular cleaning and repair. High maintenance and labor-intensive installation increases the overall FRP pricing. On the other hand, PVC panels offer low-key maintenance. Minimal washing is enough to keep PVC panels clean and pristine. 

Duramax-Your Go-To Solution For Grow Room Maintenance 

Duramax offers premium-quality PVC wall panels that are lightweight and vinyl-made. We offer the finest FRP panel alternatives that stand the test of time. Our PVC panels are resistant to chemicals and provide a grade-A fire rating. Besides, our light-reflective PVC panels contribute to energy-efficient commercial spaces, including grow rooms. All our PVC wall panels are customizable in designs. Shop our PVC panels online at factory-direct rates, no middleman. Get a free sample.

FRP Under Scrunity: Key Limitations of FRP Every Buyer Should Consider

 Fiber-reinforced plastics are infamous today due to their rapid obsolescence. No contractors and builders find FRP wall board impressive. The reason is that fiber-reinforced plastics encounter significant challenges in durability and effectiveness. Old and worn-out FRP becomes susceptible to delamination under high impact or stress. These drawbacks collectively point out the hindrances FRP imposes in high-scale commercial applications. Let us discover why FRP has become outdated in the evolving construction landscape. 

1. FRP is Unsuitable for Moisture-Prone Areas 

A Conventional FRP panel becomes brittle in high-humidity environments. Fiber-reinforced plastics require inter-panel trimming to attain precision. This further triggers water vapor penetration, visible through stained walls and ceilings. While FRP is poor moisture-resistant, it triggers mold and mildew growth. The susceptibility to moisture and mold infestations pushes FRP behind every time.

2. FRP Becomes Vulnerable to Fire Breakouts 

One of the main drawbacks of installing an FRP wall panel is its vulnerability to fire. Prolonged exposure to fire is harmful to FRP. It causes FRP to lose its structural integrity and experience discoloration. Furthermore, fiber-reinforced plastics produce toxic fumes when they come in contact with fire. 

3. FRP Contribute to Environmental Degradation 

It is hard to overlook FRP's environmental impact. The production of fiberglass involves chemicals, which negatively impact the environment. Furthermore, the disposal of fiber-reinforced plastics is challenging due to poor recyclability. As sustainability has become a key consideration, it questions FRP's long-term viability and effectiveness. 

4. Complex Installation Process 

The installation of fiber-reinforced plastics (FRP) is labor-intensive and time-consuming. It requires a professional team of installers to ensure seamless installation. The need for wooden backers makes the installation expensive. FRP installation requires high labor and material requirements, which is costly. 

Duramax is the Leading Competitor of Fiber Reinforced Plastics 

Duramax offers the finest FRP boards alternatives that stand the test of time. Our durable, lightweight, and moisture-resistant PVC panels surpass traditional FRP. They are US-made and abide by FDA standards. Moreover, Duramax PVC panels require minimal upkeep, saving additional maintenance costs. This gradually saves you time and money. All these factors contribute to the versatility and cost-effectiveness of Duramax PVC panels.

Easy Customization 

Duramax PVC panels are suitable for cleanrooms and areas that require hygiene. Our PVC panels are ½ inches thick and 16 inches wide. Moreover, Duramax PVC panels are lightweight and customizable in different construction lengths. We offer white, gray, and tan-colored PVC panels in addition to white ones. Customize your PVC panels to match your design needs and specifications. 

Final Thoughts 

Visit the Duramax website today to order custom-made PVC wall panels online. We ship our panels directly to your destination in two weeks at factory-direct pricing. Interestingly, you can find your nearby installer by entering the zip code. We offer a $25,000 money-back guarantee on our PVC panels. Visit the Duramax website and request a free sample today.

The Other Side of the Coin: Disadvantages of Fiber Reinforced Plastics

Fiber Reinforced Plastics were once an integral part of commercial and residential applications. However, the FRP wall board sales decline has brought a dynamic shift in the construction industry. Frequent replacements, time-consuming installation, and fragility have made fiber reinforced plastics obsolete over the years. 

Back then, contractors and builders adopted intelligent, sustainable, cost-effective PVC paneling, effectively addressing construction challenges. This blog discusses some of the inherent drawbacks of fiber reinforced plastics. Let us find out. 

1. Do Not Guarantee Durability 

One of the main drawbacks of the FRP panel is its inability to showcase durability and resilience. After a few years of installation, fiber reinforced plastics peel off due to the adhesive weakening. Besides, such plastics do not withstand high-humidity environments. When encountered with moisture, fiber reinforced plastics show signs of chipping, flaking, and delamination. 

2. Trigger Mildew and Mold Growth 

Since fiber reinforced plastics need a wooden backer for installation, they quickly become susceptible to mildew and mold growth. Besides, fiber reinforced plastics are filled with crevices that harbor hidden mildew, mold, and fungal infestations. 

3. Difficult to Clean 

Maintaining clean and spot-free fiber reinforced plastics is extremely challenging. Their textured, pores-filled surfaces make cleaning extremely difficult. You must spend hours cleaning or scrubbing with abrasive washing agents. 

4. Poor Fire-Resistant Panels 

Traditional fiber reinforced plastics are extremely vulnerable to fire accidents. They are unsuitable for areas where fire accidents are common. Furthermore, these plastics produce noxious chemical compounds when exposed to fire. This contributes to serious environmental degradation, one of the main drawbacks. 

5. Time-Consuming Installation 

It takes several days to install fiber reinforced plastics. They require surface fasteners and wooden backers for FRP installation, costing you enormous labor and material expenses. You need a big team of professional installers for assembling fiber reinforced plastics. 

Switch to Duramax PVC Panels for Exceptional Commercial Wall and Ceiling Panel 

Duramax introduces durable FRP wall panel alternatives built with 100% pure polyvinyl chloride. Duramax PVC Panels resist moisture, chemicals, mold growth, and harmful impacts. They are the replacements of fiber reinforced plastics because of their remarkable durability and ease of maintenance. Duramax PVC panels seamlessly interlock to create smooth surfaces. One of the main highlights of Duramax PVC panels is they meet cleanroom sanitary and hygiene standards. They have undergone quality checks and obtained the necessary certifications. 

Easy Customization 

Duramax PVC Panels are ½ inch thick and 16 inches wide and are easily personalizable in different construction lengths. All our PVC wall panels are manufactured in the US, and we offer you a limited lifetime warranty. Our customized PVC panels are shipped to your destination in two weeks at factory-direct rates. 

Final Words 

Look nowhere and visit the Duramax website for personalized PVC wall panels. We guarantee a $25,000 money-back guarantee on all our PVC panels. Book your free consultation to learn more. 

 

3 Common Use-Cases Where PVC Panels Outdo FRP Panels:

Since the advent of the fiber-reinforced plastic panel, abbreviated as FRP panel in 1950, they have been a staple in many commercial units for the last couple of decades. These panels are easy to clean and can ensure fairly durable ceilings and walls. 

There was a time not so long back when FRP panels had gained a lot of traction as a ceiling and wall paneling option in the US. They sport a bright finish and withstand moisture better than drywall. And most importantly, these panels can be cleaned easily with detergents and water. 

However, with the passage of time, several drawbacks of FRP  panels came to the forefront. It has been witnessed that heat and moisture accumulation over time can degrade the FRP wall panels. Also, the glue that fastens the plastic sheets to the backer boards begins to let go, and the plastic gradually separates from the stiffening layer. This paves the way for moisture ingression between the adjacent panels, trapping moisture and gradually turning into a hotbed for mold and mildew growth. Also, they are difficult to handle and cut, making installation daunting. Installation requires several complex steps and more than one laborer. 

This is where feature-packed PVC panels come into the picture. These panels have all the good sides of FRP panels and none of the downsides. They are moisture-resistant, thereby preventing the growth and proliferation of mold, mildew, and bacteria. They are sturdy, robust, and yet lightweight. Also, these panels feature effortless installation and can be set up by a single laborer within a day. Today, we will take a look at three common-use cases where PVC panels outshine FRP panels. So, let’s start. 

Food Processing Units 

Cleanliness and hygiene are of paramount importance in a food processing unit. The ceiling and walls must be spotless, anytime and every time, and the presence of mold and mildew simply do not stand a chance inside these units. Also, disinfecting and cleaning are things that you just cannot miss out on. 

Supremely engineered vinyl panels are sturdy and impact-resistant, thereby ensuring they can withstand bruises and bangs from food carts or bulky food processing units.  This, in turn, reduces maintenance costs and your business downtime. 

Commercial Kitchens 

Commercial kitchens are fast-paced, hectic environments where stoves and cooking activities generate a considerable amount of heat, necessitating constant cleaning. Steam, moisture, and heat are commonplace in commercial kitchens. Now, this can cause mold to grow on the FRP panel surface and degrade it over time. Renovation leads to business downtime and lost revenue while scaling up maintenance costs as well. 

PVC panels can prove to be the ideal replacement for FRP panels in commercial kitchens. Since these panels have excellent moisture-repellent properties, they offer no scope for mold and mildew growth. Vinyl panel surfaces can be easily cleaned and sanitized with water and mild detergent. 

Indoor Grow Rooms 

Cannabis grow rooms experience higher-than-normal temperatures and excessively high humidity levels on a daily basis. Warmth, moisture, and humidity can damage FRP panels, eventually turning into a hotbed for mold and mildew growth. Now, this can have a detrimental impact on the healthy growth of cannabis plants. 

Grow room vinyl panels can be one’s best bet in this regard. These panels are easy to clean, feature tight seams and concealed fasteners between panel surfaces, and have astounding water-resistance properties, thereby ensuring no chance of mold and mildew growth. 

Also, PVC panels have a bright-reflective surface that ensures uniform distribution of natural light throughout the grow room. This reduces energy costs while boosting productivity. 

Final Take: 

If you are looking for a good alternative to FRP wall panels for your commercial space, supremely engineered PVC panels might just be the way to go. A quick search online should reveal multiple reputed PVC panel manufacturers in the US offering water-resistant vinyl panels at extremely competitive prices. Get in touch with a reputed PVC panel manufacturer in the US and let them take care of the rest. It is advised that you do your homework properly before committing to a particular manufacturer. 

Five reasons why people choose PVC paneling over traditional FRP panels

Are you seeking a versatile replacement for your old traditional FRP panel? Consider installing PVC panels that suit both your commercial and residential setups. Many people choose PVC panels over FRP because of their wide-ranging benefits. FRP panels impress consumers initially for their affordability, but they often fail to build a lasting impression. Conversely, a PVC panel might cost more than an FRP board, but it always impresses consumers in the long run. Let’s unfold why today’s people choose PVC panels over traditional FRP panels.

Easy and inexpensive installation:

Installing PVC panels is an easy task and never requires any additional help. Unlike FRP panels that demand a huge team of installers, installing PVC panels is one person’s job. So, by opting for PVC plastic wall panels, you save 40% on installation costs. Additionally, our PVC panels don’t take much time to be installed. Installation of PVC boards is quick and can be done in no time. 

Withstands environmental impacts:

While FRP panels often start rotting after coming across water, humidity, and chemicals, PVC panels stand out in grace even after resisting water, moisture, and dampness. A PVC panel is a wise choice if you are looking for a paneling system that withstands every environmental impact.

Offers 100 years of shelf life:

FRP pricing often grabs the maximum attention in the first place, but eventually, FRP panels start demanding expensive repair. These FRP panels often rust or crack fast. So, maintaining these panels is expensive and complicated. Conversely, Our PVC panels offer 100 years of shelf life without requiring expensive maintenance. So, PVC is a better choice if you seek durability and affordability in one paneling system.

Prevents mold growth:

Excessive dampness, direct water exposure, and intense mold growth can impact the shelf life of your traditional FRP panel. An FRP panel often fails to resist dampness, eventually developing damaging issues like mildew growth. Contact the PVC wall panel supplier to replace those cracked or damaged FRP panels. Unlike traditional FRP panels that decay due to mold growth, PVC panels can resist mold growth effortlessly. Our PVC panels have been manufactured with a solid antibacterial layer to fight mold growth easily. 

Remain graceful without special maintenance:

While traditional panels demand heavy maintenance and still fail to offer the expected performance, PVC panels remain gracefully functional without any special upkeep. Their white and bright surface remains shining for years without fading or discoloration. You don’t have to spend your savings on maintaining your PVC panels. As these panels are washable and stain-proof, maintaining their functionality and aesthetics is easy. 

Final take:

The myriad benefits of PVC panels make them a popular paneling choice for your commercial and residential properties. While FRP panels often trouble you with their expensive maintenance, PVC panels set you free from spending any money on maintenance. So, regarding durability, functionality, and cost-effectiveness , PVC panel is a smart and long-term investment