Here’s How FRP Wall Panels Differ From PVC Wall Panels

FRP wall panels and PVC panels are two of the most important paneling materials for commercial units. These panels are widely used in commercial facilities with hot, humid, and wet environments, like public bathrooms, meat packaging units, dairy farms, kennel interiors, public bathrooms, indoor cannabis grow rooms, and others.

But if you compare FRP vs. PVC, you will find that PVC panels are a far superior option to FRP panels. This can be advocated to the fact that FRP panels have long been in use since the 1930s and are, therefore, less supremely engineered or innovative than vinyl panels. Today, we will take a look at the different pointers upon which PVC panels differ from FRP panels, which will help you make a learned decision. So, let’s start. 

Easy Vs. Tedious Installation Process 

One can notice a major difference between PVC and FRP panels right at the time of their installation. While vinyl panels are easier to install, do not need additional backer or adhesive, and can be installed by a single contractor due to their lightweight nature, installing FRP panels can turn out to be a daunting proposition. 

Before installing FRP panels, you have to install a plywood backer, OSB, or drywall. These panels need adhesives and face-mounted rivets. Since the installation process demands surface fasteners and glues, you might have to avail the services of professional laborers to execute the task. 

Economical Vs. Expensive 

Since there is no additional material and labor cost with vinyl panels, they turn out to be a cost-effective paneling solution in the long run. On the contrary, the initial upfront cost of FRP panels might seem to be lower than PVC panels. But if you factor in the material and labor costs, it is witnessed that the total costs balloon significantly, and PVC panels are actually an economical option, not FRP. 

Completely vs. Slightly Non-Porous 

Good-quality vinyl panels have a seamless surface and interlocking feature that prevents moisture absorption significantly. This, in turn, prevents the rotting of the panels or turning into a hotbed for mold and mildew growth. On the other end of the spectrum, FRP wall panels aren’t well-suited to avert moisture ingress and thus rot and mold with water ingress. 

One- Man Vs. Two- Man Job 

As aforementioned, there is quite a bit of a difference between installing FRP panels and PVC panels. PVC panels are extremely lightweight and thus can be installed by a single person. You can also undertake it DIY, as all you need to do is place the screws in the right flanges, and the opposite side of the panels will automatically get interlocked. FRP panels, on the flip side, cannot protect your commercial space completely from moisture absorption. Installation calls for a high degree of precision and accuracy and thus cannot be undertaken DIY. 

Final Take: 

So, you see, on comparing FRP vs. PVC, it is witnessed that FRP wall panels are not 100% water-resistant, do not have a seamless, pores-free, and crevice-free panel surface, and cannot be installed effortlessly. Also, FRP panels call for heavy maintenance, while PVC panels can last a lifetime if you simply wipe the panels with a moist fabric at regular intervals. If you are worried about moist and wet environments in your commercial interiors, PVC wall panels might just be the one for you. Get them from a reputed PVC panel manufacturer in the US and feel the difference for yourself. 

 

FRP Panels Vs. PVC Panels: Which One You Should Go for to Ensure Top-Notch Insulation Inside Your Commercial Space

Since 1956, FRP panels have been widely used as wall paneling material in various commercial setups. These panels have benefitted a number of heavy-duty commercial areas like construction, transportation, and marine industries. FRP panels are made from various polymers like polyester, epoxy, ester, phenol-formaldehyde resins, thermosetting plastic, and much more. With the turn of the century, many commercial owners started complaining about various downsides of these panels, like fragility, poor insulation properties, cracking issues, and whatnot. These panels cannot ensure a superlative degree of insulation and robustness and thus have been relegated to the background in 2024. 

But this begs the question: Which paneling material has taken over FRP panels? Well, PVC panels have become the talk of the town in the US commercial spaces, owing to some of their mind-boggling features, and that is exactly what we will be discussing here. Read on to find out why FRP panel installation has become a big NO in this day and age and why you should consider installing plastic walls. So, let’s start. 

The Major Drawbacks of FRP Panels 

FRP Panels Aren’t Well-Suited for Damp Environments 

Fast-paced commercial spaces like laundromats, breweries, and dairy parlors are highly susceptible to excessive moisture infiltration. Excess moisture accumulation can have a negative impact on the interior environmental conditions, workers’ health, and structural integrity as well. This is also the prime cause of the growth and proliferation of mold, mildew, and bacteria, which can cause germ infestation inside the facilities. FRP panels are supported by a backer that promotes moisture absorption. 

Furthermore, FRP panels are filled with crevices that can harbor mold, mildew, and bacteria. So, instead of installing FRP panels, you should definitely consider investing in backer-free plastic walls that act as a roadblock to moisture absorption. These walls have an anti-bacterial coating that does not allow fungal or bacterial growth inside the panel surfaces. 

FRP Panels Have Poor Fire-Rating 

No matter which business you run, you must ensure adequate fire safety measures inside your commercial space to avert potential fire accidents. FRP panels cannot safeguard your commercial unit from fire hazards. These panels are highly flammable and emit harmful toxic gases on fire exposure. Against this backdrop, you should say a big NO to FRP panel installation and rely on vinyl panels right away. Good quality PVC panels sourced from a reputed PVC wall panel supplier have a Class-A fire rating that can repel fire breakouts for 1 hour. 

The Longevity of FRP Fails to Impress Us 

With proper maintenance, FRP panels can last for only around 30 years. These panels demand frequent repairs, replacement, and refinishing issues. Over time, it has been witnessed that FRP panels display signs of flaking, deterioration, corrosion, and even delamination. Rather than shelling out a fortune to replace the damaged FRP panels, sourcing PVC ceiling and wall panels from a reputed PVC wall panel supplier in the US seems to be the wise thing to do. These panels can last for over ten decades, which is a feat in itself. This amazing longevity of PVC panels ensures that there is less chance of repairs, replacements, or refinishing issues. 

Final Take: 

So, you see, the aforementioned pointers clearly ascertain the fact that PVC panels are certainly a far better alternative to FRP panels in commercial, industrial, and residential spaces alike. Regarding the prices, FRP pricing for a single panel would be around 70$. On the contrary, you can procure a PVC panel for $83.58, which is quite high compared to FRP panels. However, when the installation and maintenance costs are taken into consideration, it has been witnessed that vinyl panels are actually a far better alternative to FRP panels and are economical in the long run. Easy installation procedures and fewer maintenance requirements balance out the cost in the long run. Get in touch with a reputed PVC wall panel supplier in the US to order customized panels online today. 

Protect Your Shipping Container from External Elements With PVC Container Wall Panels

Shipping containers are the backbone of the logistics system. These containers are usually 20-40 feet long, 8 feet wide, and have a height of around 8.5 feet. They travel from the origin to their respective location, traversing thousands of miles. During this commotion, they are subjected to the toughest of weather conditions. 

Regular maintenance is paramount to ascertain an uninterrupted and seamless flow of shipping containers. Daily maintenance can keep damages in check while helping you save time, money, and misery as well. 

You should also make sure that the container complies with the international safety standards of structural design. PVC container wall panels can be your best bet when speaking about shipping container paneling options. Made from 100% virgin vinyl, these panels are highly impact-resistant and thus can hold out against abrasions and external impacts. These lightweight, pristine white panels make transportation, installation, and maintenance seem like a breeze. Read on to find out how vinyl panels can ensure comprehensive protection for your shipping container. 

Why Can PVC Panels Prove to Be A Boon for The Shipping Container Interiors? 

• Vinyl Panels Prevent Moisture Absorption- No Scope for Dampness 

Shipping containers suffer from high humidity levels, leading to serious dampness issues. Over time, it has been witnessed that the container walls and ceilings start to discolor, delaminate, and peel off. Also, excessively high humidity levels can spoil the stored goods. The good thing is that now you can ward off excess moisture with PVC shipping container wall panels. Since these panels are backer-free, they do not allow moisture to accumulate on the panel surface. Moreover, these panels have a pores-free surface that prevents moisture from locking inside them. 

• Safeguard Belongings From Harmful Chemicals And Pollutants 

If you are on the lookout for a hygienically safe paneling option, PVC ceiling and wall panels also have the upper hand over drywall or FRP panels. These panels are highly resistant to oil spills, stains, and dirt. Not just that, these panels can safeguard the stored products from toxins and chemicals, thereby ensuring contamination-free container interiors. 

• Vinyl Panels Call For Minimal Maintenance 

One of the prime advantages of installing PVC panels over other paneling options is that they call for zero to little maintenance. These panels are extremely sturdy and do not require frequent repairs, replacements, or refinishing. As far as cleaning is concerned, you can wash the vinyl panels with a moist fabric dipped in mild detergent or soap to keep them looking as good as new. 

• Seamless Installation Process 

PVC container wall panels can be installed without using lamination or glue. These panels feature an interlocking tongue and groove pattern that ensures a hassle-free installation. A single contractor is enough to complete the installation within a day. The best part is that if you source vinyl panels from a reputed PVC panel manufacturer in the US, you can save 50% on labor costs and 40% on material expenses. 

Final Take: 

PVC shipping container wall panels are durable, lightweight, and 100% planet-friendly. They can be safely said to be a one-time investment that offers value for performance and money. Get them from a reputed PVC panel manufacturer in the US, and you will be good to go. 

Keep Your Warehouse Ceilings And Walls Moisture-Proof With PVC Warehouse Wall Panels

A warehouse is a great place to store perishable and non-perishable commodities. However, if you happen to be a commercial warehouse owner, you must ensure clean, hygienic, and insulated interiors to make the most of the space. Poor insulation, excessive water ingress, mold, and mildew growth can significantly impact the space’s hygiene. If you want to maintain the highest level of sanitary conditions inside your facility, you must definitely consider installing PVC warehouse wall panels.  These panels can last for years without repair or replacement callbacks. Here, we will be taking a look at the myriad advantages that PVC panels bring to the table and why you should consider installing them. So, let's start. 

Vinyl Panels Have Exceptional Longevity 

Made from 100% virgin vinyl, PVC panels are highly resistant to water, mold, mildew, and bacteria. They can last around 100 years and be recycled up to seven times. They also do not demand heavy maintenance. These ½- inch wall materials feature good insulation properties. They have an internal webbed Truss design that makes them that much more durable and resilient. These robust vinyl panels are highly resistant to heavy blows and high impacts. They would never rust, rot, bend, warp, or crack. They defend against impacts, moisture, microbes, mold, and bacteria. Also, the fact that these panels are highly chemical-resistant makes them a great choice for pharmaceutical warehouses. 

With PVC Panels, Maintenance Seems Like A Breeze 

Cleaning vinyl walls is a cakewalk. The panel surfaces do not allow waste materials to stick to them. Any filth, debris, dirt, or waste glides down the walls without staining. The white vinyl panel surfaces would never discolor, fade, or turn yellow. So far as maintenance is concerned, occasional wash with a pressure washer and wiping the panels with a moist fabric is enough to maintain the pristine white look of these panels. There is no need for extensive cleaning for its upkeep, and occasional maintenance would suffice. This ease of maintenance makes PVC panels a great choice in the long run. 

PVC Panels Are Easy to Install 

If you choose to install plastic panels, you can complete the installation within a day. These panels are available in DIY kits, making them easy to handle and install by a single contractor. You don’t have to spend on additional materials or labor, which makes them an economical paneling option in the long run. The DIY kits come as a complete package, ensuring that the installation can be completed within a day without facing any significant hurdles whatsoever. 

Final Take: 

If you want to make the most of your commercial warehouse space, consider investing in PVC warehouse wall panels. They can keep the stored goods safe while protecting the warehouse from external impacts as well. A quick search online will reveal several reputed vinyl wall panel suppliers in the US. Get in touch with them and let them take care of the rest. It is advised that you do your homework properly before committing to a particular supplier. 

Why Should You Buy PVC Panels Online Rather Than Conventional Paneling Materials?

Both FRP and drywall bring their own set of limitations to the table. The biggest drawback of these materials is that they are not 100% water-resistant. FRP panels and drywall underperform on moisture exposure. If you happen to own and operate a commercial warehouse, grow room facility, marina, laundromat, and shipping containers, you know how often you have to replace those materials. So, why not consider replacing those moisture-damaged cladding materials with a durable product that can stand up to the elements, no matter wet or dry? The USA-made vinyl panels can be your best bet for moist and wet commercial applications. Buy PVC panels online if you are looking for water-resistant paneling material at factory-direct prices. 

Here, we will be discussing the most important benefits that you can reap from installing vinyl panels in your commercial facility, which will give you a clear idea as to why they are a must-install. So, let’s start. 

Say Goodbye to Mold And Mildew Permanently 

Drywalls swell up on water exposure. FRP panels have OSB backers that attract moisture. If left overlooked, this can lead to the growth and proliferation of mold, mildew, and bacteria. It has also been witnessed that these wall materials often rot and produce a foul odor, thereby posing a threat to cleanliness and hygiene. This is where the importance of water-resistant, anti-bacterial, and mold-free vinyl panels is perceived the most. The USA-made vinyl panels have an anti-mold coating on the panel surface. These panels are FDA-compliant, odorless, and hygienic. Premium-quality PVC panels are CFIA-certified and ASTM-certified as well. Replace those traditional wall paneling materials with high-grade vinyl panels to maintain top-notch sanitary conditions inside the commercial facility. 

Crafted for Strength And Durability 

The custom-tailored vinyl panels are crafted keeping strength and durability in mind. These panels are generally ½ -inch thick and do not need a backer for installation. Being extremely sturdy and robust, these panels support attic insulation loads. Also, the inner webbed Truss design confers exceptional strength and resilience. These panels are crafted for durability and can withstand the toughest of weather conditions. These panels also have a 1-hour Class-A fire-rated resistance. These panels are extremely lightweight, making handling and installation a cakewalk. The panels are impervious to moisture and have no cellulose component, which helps them retain their strength and integrity. If the PVC panels come in contact with moisture, they will shed the moisture and remain dry. 

No Callbacks for Repairs or Replacements

 

If you want to stay away from the frequent repair callbacks and replacements of traditional wall paneling materials, you should buy PVC panels online from a reputed PVC panel manufacturer in the US. These panels are a one-time investment and would not call for repairs, repainting, or replacement for at least 50 years post-installation. Good-quality PVC panels would never stain, fade, or turn yellow. These are low-maintenance paneling materials, making them a cost-effective option in the long run. These chemical-resistant panels call for occasional cleaning, and mild detergent works supremely well to retain the pristine white appeal of these panels. 

Final Take: 

FRP and drywall have already shown their true colors by allowing moisture seepage and calling for frequent repairs and replacements. Now, it’s time to invest in supremely engineered USA-made vinyl panels that can withstand moisture contact like none other. Get them from a reputed PVC panel manufacturer in the US, and you will be good to go. 

3 Common Use-Cases Where PVC Panels Outdo FRP Panels:

Since the advent of the fiber-reinforced plastic panel, abbreviated as FRP panel in 1950, they have been a staple in many commercial units for the last couple of decades. These panels are easy to clean and can ensure fairly durable ceilings and walls. 

There was a time not so long back when FRP panels had gained a lot of traction as a ceiling and wall paneling option in the US. They sport a bright finish and withstand moisture better than drywall. And most importantly, these panels can be cleaned easily with detergents and water. 

However, with the passage of time, several drawbacks of FRP  panels came to the forefront. It has been witnessed that heat and moisture accumulation over time can degrade the FRP wall panels. Also, the glue that fastens the plastic sheets to the backer boards begins to let go, and the plastic gradually separates from the stiffening layer. This paves the way for moisture ingression between the adjacent panels, trapping moisture and gradually turning into a hotbed for mold and mildew growth. Also, they are difficult to handle and cut, making installation daunting. Installation requires several complex steps and more than one laborer. 

This is where feature-packed PVC panels come into the picture. These panels have all the good sides of FRP panels and none of the downsides. They are moisture-resistant, thereby preventing the growth and proliferation of mold, mildew, and bacteria. They are sturdy, robust, and yet lightweight. Also, these panels feature effortless installation and can be set up by a single laborer within a day. Today, we will take a look at three common-use cases where PVC panels outshine FRP panels. So, let’s start. 

Food Processing Units 

Cleanliness and hygiene are of paramount importance in a food processing unit. The ceiling and walls must be spotless, anytime and every time, and the presence of mold and mildew simply do not stand a chance inside these units. Also, disinfecting and cleaning are things that you just cannot miss out on. 

Supremely engineered vinyl panels are sturdy and impact-resistant, thereby ensuring they can withstand bruises and bangs from food carts or bulky food processing units.  This, in turn, reduces maintenance costs and your business downtime. 

Commercial Kitchens 

Commercial kitchens are fast-paced, hectic environments where stoves and cooking activities generate a considerable amount of heat, necessitating constant cleaning. Steam, moisture, and heat are commonplace in commercial kitchens. Now, this can cause mold to grow on the FRP panel surface and degrade it over time. Renovation leads to business downtime and lost revenue while scaling up maintenance costs as well. 

PVC panels can prove to be the ideal replacement for FRP panels in commercial kitchens. Since these panels have excellent moisture-repellent properties, they offer no scope for mold and mildew growth. Vinyl panel surfaces can be easily cleaned and sanitized with water and mild detergent. 

Indoor Grow Rooms 

Cannabis grow rooms experience higher-than-normal temperatures and excessively high humidity levels on a daily basis. Warmth, moisture, and humidity can damage FRP panels, eventually turning into a hotbed for mold and mildew growth. Now, this can have a detrimental impact on the healthy growth of cannabis plants. 

Grow room vinyl panels can be one’s best bet in this regard. These panels are easy to clean, feature tight seams and concealed fasteners between panel surfaces, and have astounding water-resistance properties, thereby ensuring no chance of mold and mildew growth. 

Also, PVC panels have a bright-reflective surface that ensures uniform distribution of natural light throughout the grow room. This reduces energy costs while boosting productivity. 

Final Take: 

If you are looking for a good alternative to FRP wall panels for your commercial space, supremely engineered PVC panels might just be the way to go. A quick search online should reveal multiple reputed PVC panel manufacturers in the US offering water-resistant vinyl panels at extremely competitive prices. Get in touch with a reputed PVC panel manufacturer in the US and let them take care of the rest. It is advised that you do your homework properly before committing to a particular manufacturer. 

Say Goodbye To Sky-High FRP Costs by Installing PVC Panels in Your Commercial Space

Are you shelling out a fortune on the frequent maintenance and repairs of FRP panels? Switch to PVC panels and welcome yourself to a world of cost-effective paneling solutions. If you compare FRP vs PVC panels, you will find that the latter outsmarts the former both in functionality and efficiency. 

You shouldn’t allow the FRP panels to spoil the experience of your commercial unit. Upgrade to PVC panels, and you can see the difference in performance and efficiency yourself. They are featureful and can adapt to various commercial units efficiently. Also, the fact that they do not require frequent maintenance and repairs like FRP panels makes them that much more affordable. 

PVC panels are much more versatile and efficient and thus can boost the productivity and performance of your facility’s interiors significantly. Here, we will be taking a look at some of the mind-boggling features of PVC panels, which will give you a clear idea of why you should definitely consider them for your commercial or industrial space. 

The Mind-Boggling Features 

• Great for Wet Environments 

Unlike FRP panels, PVC panels are 100% moisture-resistant, which makes them a great wall paneling material for wet environments like dairy parlors, car wash garages, grow rooms, etc. These panels have a poreless and seamless surface that prevents moisture infiltration, thereby ensuring a damp-free interior space. Vinyl panels are great for mitigating the risk of dampness and other types of water damage to the interiors. 

• Prevents Mold Growth 

FRP panels absorb moisture and turn into a hotbed for the growth and proliferation of mold and mildew. This makes the commercial interiors downright unhealthy and unhygienic. On the flip side, PVC panels have an anti-bacterial coating on their surface, thereby negating the risk of bacterial contamination and mold growth. Thus, these panels can ensure a hygienic environment and maintain sanitary conditions like nothing else. 

• Top-Notch Durability 

Vinyl panels feature amazing durability and can last for around 100 years without showing any deterioration. Unlike FRP panels, these panels would never contaminate, discolor, fade, mold, or rot over the years and thus would stay functional and efficient for a really long period of time. While PVC pricing might be higher than FRP pricing, the fact that PVC panels are much more durable and have greater longevity than FRP panels balances out the cost in the long term. Made from 100% virgin vinyl, these panels feature superior robustness and can hold out against high impacts without getting affected. 

• Economical Alternative 

Since vinyl panels do not call for sky-high installation charges or frequent repair and maintenance expenses, they have emerged as an affordable alternative to FRP panels. Installing FRP panels demands more than one labor and additional materials like adhesives and backer boards, which boost the FRP cost for installation. On the other end of the spectrum, PVC panels are extremely lightweight and easy to handle, saving you up to 50% on labor and 40% on material costs. 

Final Take: 

So, in the battle between FRP vs PVC, PVC panels emerge as the unmatched warriors, a fact made clear by the aforementioned pointers. PVC panels can save you from regular maintenance and frequent replacement costs for FRP panels. Get them from a credible US PVC panel manufacturer, and you will be good to go.