Vinyl-covered drywall is ill-suited for commercial facilities: The Truth Revealed

Have you intended to install vinyl drywall for your commercial projects? Take some time before making your final decision. Drywall is a traditional wall panel with multiple constraints like hygiene and safety issues. 

Drywall contains gypsum and additives such as resin and mica, which cause silica dust during installation. Both gypsum and silica dust are responsible for creating lung irritation, leading to fatal health issues for humans. Eliminating these limitations compels manufacturers to design an effective replacement: PVC wall panels. Unlike drywall, Durmax’s vinyl panels do not pose health risks around commercial spaces. 

Drawbacks that limit drywall installation in commercial areas

Drywall installation is time-consuming and needs professional help

The drywall installation process is complicated. It requires taping seams, mudding, sanding, and painting. The installation not only takes excessive time but also indicates high labor costs. 

Vinyl-covered drywall is a major health concern

Vinyl-covered drywall sheets contain high-risk chemicals like mercury, gypsum, and silica. Installers and demolition workers complain about breathing issues after inhaling these toxic elements. The constant irritation of the upper respiratory system due to hazardous drywall components also triggers life-threatening health issues.  

Drywall is moisture absorbent

The porous surface of drywalls absorbs moisture, leading to rotting and swelling. With moisture-absorbent features, vinyl drywalls create dampness and breed molds on walls. Drywall also accelerates microbial and bacterial growth on surfaces with wood moisture absorption, contaminating the indoor environment.

PVC panels are affordable alternatives for vinyl drywall 

Durmax’s PVC wall panels are eco-friendly   

Unlike vinyl drywall, environment-friendly PVC panels do not produce toxic elements that ensure positive health conditions in commercial spaces. PVC panels are also recyclable, reducing carbon footprint emissions. The opportunity for recyclability makes the vinyl panel a safe wall-covering component.  

PVC panels come with an affordable installation process 

Vinyl panels screw directly into the studs and do not require any additional backer during installation. The tongue and groove interlocking also reduces installation time. The entire PVC installation requires only one installer, which saves 50% labor costs. 40% savings on material costs make vinyl wall panel installation more cost-effective than drywalls. 

Vinyl wall panels resist moisture and stop mold formation

PVC panel’s smooth and non-porous surfaces reduce the chances of moisture penetration even in high humidity. Consequently, no dampness develops on the walls, which also arrests mold and mildew growth. The antibacterial coating on PVC panels does not allow bacterial and microbial growth to thrive on the panel surface. PVC wall panels are ASTM-certified and FDA-compliant. They meet the safety and hygiene standards of the FDA. It ensures a sanitary environment in commercial facilities. 

High durability and longevity

PVC panels have a shelf life of 100 years. Due to moisture resistance, they do not rot or crack in high-traffic areas. It ensures the durability of PVC panels and also reduces the necessity of recurring maintenance and repair costs.  

Choose Duramax’s PVC wall panels that come with factory direct prices 

The USA-based leading manufacturer Duramax offers PVC wall panels with long-lasting resistance against moisture. This makes PVC panels an ideal replacement for vinyl covered drywall. Our panels are easy to clean and come with customized options. PVC panels are class-1 fire-resistant, suggesting that they can endure deadly fire incidents for one hour without showing any delamination.   

Ask for a free sample. Get our panels online 

PVC Wall and Ceiling Panels: Your one-stop solution for commercial kitchen wall covering

Designing a functional and odor-free kitchen for commercial spaces requires consideration of certain factors like hygiene and durability. The growing smoke contaminates food and affects cooks’ health conditions. High humidity is responsible for peeling paints and causes condensation dampens, which results in mildew growth on kitchen walls and ceilings.  Ensuring a sanitary environment within commercial kitchens and restaurants requires an effective solution: installing PVC commercial kitchen wall covering.   

Why PVC panel is the right choice for commercial kitchens  

Moisture resistant kitchen

Water spilling and cooking make commercial kitchens greasy and accentuate bacterial growth. Traditional commercial kitchen wall coverings like FRP and drywalls tend to degrade and mold when they come into contact with water vapor penetration. Being water absorbent, FRP wall and ceiling panels become the harboring ground for bacterial growth that adulterates the food. 100% moisture-resistant PVC panels are beneficial in preventing wall and ceiling dampness that obstructs mildew and mold growth. This develops pristine conditions for commercial kitchens even in high humidity.                                                                                                                                                                                   

Convenient cleaning and maintenance

Moisture-prone commercial kitchen walls accumulate stains and splashes. With a textured surface, FRP wall panels make the cleaning process time-consuming and difficult. Duramax’s PVC wall panels are easy to clean due to their smooth and seamless surface. Wipe down the non-porous surface of PVC commercial kitchen wall panels with damp cloths. This makes dirt and stain-free busy kitchens without requiring any additional maintenance cost.

Budget-friendly 

Kitchen renovation is expensive, but affordable PVC wall panels make the modernization cost-effective. A one-time investment in vinyl wall panels does not require you to include any backers or adhesive. This reduces the maintenance cost of the commercial kitchen wall covering. Attracting wooden backers with additional adhesive gradually enhances the maintenance cost of FRP wall panels. A lifelong warranty diminishes the necessity of replacing PVC wall panels in the long run. This indicates no additional investment in repairing wall and ceiling coverings. 

PVC restaurant wall panels are the ultimate solutions

Complies with hygiene standards

Making a clean environment for restaurants requires you to choose a wall panel that is ASTM-certified. After rigorous testing, Duramax’s PVC wall panels got ASTM certification, which makes them the ideal restaurant wall panels. Moreover, PVC panels adhere to FDA compliance and CFIA. This indicates that the wall panels follow hygiene and safety standards in restaurants.    

Class-1 fire resistant

Restaurants are accident-prone areas because of the fast-paced environment and hot surfaces in kitchens. However, drywalls collapse immediately with flame exposure. On the other hand, wooden backers in FRP panels are susceptible to fire and can ignite catastrophic fire accidents inside restaurants. You can keep the possibility of deadly fire incidents at bay with vinyl restaurant wall panels. With a 1-hour fire grade, PVC panels create a safe option for restaurants without exhibiting any damage signs.  

Easy installation promotes 50% labor saving

PVC wall panels allow you to focus more on managing high restaurant interior costs with easy installation. The direct attachment to studs and tongue and groove interlock system cut both the installation cost and time of PVC restaurant wall panels in half. Contrarily, glue and surface fasteners enhance labor costs while installing FRP wall panels. The essentiality of wooden backers also makes FRP panel installation a two-man job.

Final thoughts on where to purchase PVC wall panels from

Install Duramax’s PVC commercial kitchen wall panels to create a hygienic environment in commercial spaces. Duramax remains a trustworthy name as a PVC wall panel manufacturer in the USA. By offering durable and customized wall panels, Duramax successfully caters to different requirements in commercial kitchens and restaurants.   

Get a free sample today.

Stop Installing FRP wall panels: Instead Choose Duramax’s PVC panels

The most popular options for wall panels incorporate PVC panels and FRP wall panels. Over the years, FRP panels' prominence has faded because of several constraints like complicated installation. Contrarily, vinyl wall panels have become a reliable option for both commercial and residential places due to their effective features. This blog will guide you in choosing the most ideal wall panel by discussing FRP vs PVC. 

Reasons why you should keep FRP wall panels at bay

Creates health concerns

According to research, inhaling FRP fibers generates irritation in the upper respiratory tract, leading to serious health issues. FRP wall panel is also responsible for creating itchiness and dryness on the skin and eyes. This indicates the replacement of FRP panels in both industrial and residential facilities to ensure a healthy environment.

Exhibits low longevity 

Interpanel trims in FRP panels are susceptible to moisture vapor penetration that bends, cracks, and delaminates the wall panels in a few years. This indicates recurring maintenance and repair to keep the wall panels working properly. These processes are not feasible as maintenance and repair of FRP panels need a high investment.  

Expensive installation process

Installing FRP wall panels requires wooden backers, adhesive, and face-mounted rivets that skyrocket the overall installation process. Those wooden backers are moisture-absorban,t which causes damp patches on wall panels. This eventually promotes mold and mildew growth, creating an unhygienic environment. 

PVC wall panels are the potential alternative

Mold and moisture-resistant

Manufactured from 100% virgin vinyl, Duramax’s PVC panels are moisture-resistant. Unlike FRP wall panels, vinyl panels avoid rotting and damp patches which eliminates mold growth on walls. The smooth and seamless surface further reduces the chances of mold accumulation on PVC wall panels. The seamless surface helps you clean the vinyl wall panel only by using a damp cloth.   

FDA-compliant for maintaining hygiene practices

PVC wall panels are FDA- and CFIA-compliant by adhering to hygiene standards in different places. With antimicrobial coating, Duramax’s PVC panels eliminate the possibility of microbial and bacterial growth. Also, vinyl panels do not release any toxic gases. This maintains a clean environment, eradicating the chances of respiratory tract infections and other illnesses for animals and human beings. 

High longevity than FRP panels  

With a shelf life of 100 years, PVC panels last longer than FRP panels. The wall panels are class 1 fire-resistant and mold-resistant, which reduces the need for any further maintenance and repair. This suggests a one-time investment for installing PVC wall panels.

Easy and low-cost installation process 

PVC panels screw directly to the studs with no backer needed. This reduces its installation cost compared to a FRP wall panel. The tongue and groove interlocking system cut the installation time of PVC wall panels in half. FRP has double the material costs and labor requirements in installation. Duramnax’s vinyl wall panels show 50% labor saving and 40% less material costs during installation.

Duramax is an ideal choice for your PVC wall panels

Duramax gives a lifetime warranty on your walls with PVC wall panels. Get high-quality vinyl panels from Duramax at factory-direct prices. Duramax also offers customizable PVC wall panels to improve the functionality of your space.

Get a free sample and request a quote.

Choosing the right material for walls and ceilings is crucial in maintaining structural durability and creating a moisture barrier. Commercial and residential owners experience damp patches and other issues on walls and ceilings after installing drywall and FRP panels. These traditional panel materials are moisture-absorbent, which makes them rot and accelerate mold formation within a few years. It eventually surges the upkeep expenses of these panels. Installing USA-made vinyl panels on walls and ceilings can be an ideal solution to eradicate these issues. Made from 100% virgin vinyl, Duramax PVC wall panels endure high humidity. Consequently, no damp patches develop on surfaces, eliminating mold and mildew formation. 

Say no to drywall     

Despite remaining a popular solution, drywall has multiple limitations, like complicated installation. Its’ installation requires tapping seams, sanding, mudding, and painting, which results in high labor costs. The maintenance and repair cost of vinyl-covered drywall is also high. With a porous surface, drywall is highly susceptible to moisture exposure, which causes dampness and, eventually, mold formation. Maintaining the functionality of this wall panel demands recurring upkeep expenses. It indicates the infeasibility of using drywall panels in places with low financial resources.

Ineffectiveness of the FRP panels to protect walls and ceilings

The moisture-absorbing nature also makes FRP an impractical wall paneling solution. The vulnerability of FRP’s interpanel trim to water vapor penetration develops damp patches, which further accelerates mold formation. Crevices between each FRP panel hide bacteria and dirt, gradually contaminating the interior environment. The installation is complicated and time-consuming, indicating the need for wooden backers and additional adhesives.   

Unmatched features that make PVC a perfect solution for walls and ceilings  

Trouble-free installation

Duramax’s USA-made vinyl panels are easy to install. They are lightweight, so a single person can conveniently manage the installation process. The tongue and groove interlocking system in Duramax’s PVC panels reduces the installation time in half. They screw directly to the studs and do not require any backer. It quickens the installation time of PVC wall and ceiling panels.

Moisture-resistant and non-porous surface  

Unlike the FRP or drywall, PVC panels are 100% moisture resistant. Their smooth and non-porous surface diminishes the possibility of moisture accumulation. As a result, no damp patches develop on surfaces, eventually eliminating mold and mildew formation. The PVC panel’s seamless and glossy surface makes cleaning easy, only requiring a damp cloth and mild detergent. 

PVC panels are FDA-compliant and ASTM-certified  

Being ASTM-certified and FDA-compliant, vinyl panels meet commercial facilities' safety, hygiene, and quality standards. The antimicrobial coating on these panel surfaces reduces the possibility of bacterial and microbial growth inside the interiors. It makes a contamination-free environment, allowing commercial spaces to comply with basic hygiene norms. 

Cost-effective durability  

The vinyl panel comes with a shelf life of 100 years. They withstand high impacts without showing any damage, cracks, or rot. PVC panels are also class-1 fire-resistant and successfully endure devastating fire incidents for one hour. These features ensure these panels' longevity, reducing further maintenance and repair costs. 

Duramax PVC wall panels come at affordable prices

Buy PVC panels online from Duramax. Our customizable vinyl wall panels come with factory direct praises. Duramax offers panels with ½” in thickness and 16” in width that easily fit residential and commercial interiors. 

Ask for a free sample today.

Turn down FRP panels and install vinyl marine wall panels:

Retaining marina structures against constant tides and waves is a battle for every marina owner. They also face difficulties in ensuring hygiene and cleanliness standards inside highly humid environments of marinas. The places to park yachts and boats are the ideal breeding grounds for fungi and bacteria, making an unsanitary environment inside marinas. 

FRP vs PVC marine wall panels: What to choose

Choose the right wall panel to resolve dampness problems inside marinas. Once popular, FRP panels for marinas fail to keep the marine structure intact as they delaminate faster in moisture-prone areas. With vinyl-made PVC marine wall panels, maintaining marinas’ wall structure in high humidity becomes easy. The panels also create a clean marine environment, stopping bacterial growth on marina walls.

Limitations that make FRP panels for marinas a temporary fix

Dampens marina walls

Wooden backers in FRP marine wall panels are vulnerable to water absorption, making the panels moisture-absorbant in the high humidity of marinas. Within a few years, FRP panels develop damp patches and rot marina walls. Protecting the walls and maintaining a dry environment in marinas require you to spend substantial money on repair and maintenance in later stages.

Crevices promote bacterial and mold growth

Crevices between each FRP panel hide bacterial growth that leads to contaminating the entire marina interior. The adhesives and grouts in crevices offer adequate space for moisture to thrive. This accelerates mold and mildew growth on the surface of FRP panels, creating an unhealthy environment inside marinas. The textured surface of crevices also makes it challenging to clean FRP panels. 

Benefits of considering PVC marine wall panels

Moisture-resistant due to non-porous surface

Because of the smooth and glossy surface, Duramax’s vinyl wall panels do not absorb moisture from the marine environment. This reduces the possibility of dampness and other moisture-related damage on marina walls, allowing you to retain the wall structure as it is. You can also maintain dry spaces within marine structures by installing PVC wall and ceiling panels. .

Eliminates mold accumulation and bacterial growth 

The tongue and groove interlocking makes a smooth surface for PVC wall panels. The seamless and crevice-free surface allows vinyl marine wall panels to eradicate oil, moisture, and dust accumulation. This not only diminishes the scope of mold accumulation but also reduces bacterial growth. Consequently, making a hygienic environment inside marina interiors becomes possible.  Also, you can effortlessly clean accumulated dirt on wall panels with a damp cloth due to the smooth surface of PVC panels.

Meets the hygiene standards of FDA and CFIA
              

Duramax’s PVC panels are FDA and CFIA-compliant by adhering to stringent safety and sanitary standards. These wall panels are ASTM-certified which indicates that vinyl panels maintain quality standards in marina interiors. With antimicrobial coating, PVC panels eliminate the risks of bacterial and other contaminants’ growth on marina walls. This ensures a safe and clean environment for marinas.

Choose Duramax to get PVC marine wall panels

Duramax manufactures vinyl marine wall panels with a shelf life of 100 years. Our customized PVC wall panels are easy to install. You can get PVC wall panels at factory direct prices. Get a free sample today.

FEBRUARY SAVINGS ALERT!

25% OFF SHIPPING when you buy online from Duramax PVC Panels. Hurry! Order before the offer ends on February 24, 2025. SHOP NOW!

Online Only. Minimum Order Value $2000

N.B-Cannot be combined with other offers.

Remodel your dirty garage wall paneling with Duramax’s PVC panels

Garages are busy commercial areas as a large number of vehicles constantly move in and out. Unwashed automobiles with snow or mud on their wheels create indelible marks on garage walls. Whether it's monsoon or winter, those vehicles are responsible for creating a mess, which results in a dirty garage interior. Garage PVC wall panels are the ideal solution for ensuring a clean environment inside garages. Durmax’s PVC panels are moisture-resistant, preventing damp patches and mold from forming on garage walls.

Downsides of traditional garage wall panelings 

Garage interiors regularly experience accidental knocks from vehicles. This accentuates the instances of peeling off and wall cracks. FRP garage panels are ineffective in preventing these damages due to adhesive weakening. FRP panels are also vulnerable to water vapor penetration, igniting dampness inside garages. Similar to FRP, drywall garage wall paneling is also moisture-absorbent. This often requires patching to arrest bacterial growth on garage walls. Eventually, garage panel installation expands the overall maintenance cost. 

Impressive features of garage PVC wall panels 

Unmatched moisture resistance to prevent dampness and mold growth

Duramax’s PVC panels are smooth, glossy, and crevice-free. PVC wall panels remain 100% moisture-resistant to eliminate moisture-related issues like dampness inside garages. PVC panels’ seamless surface further eradicates the chances of oil and dirt accumulation on garage walls. Also, no mold and mildew formation occurs in the garage interiors, which meets hygiene requirements in modern garages. 

Lifetime durability

PVC garage wall paneling is 4x times more durable than FRP panels. With a shelf life of 100 years, these panels remain unaffected by cleanliness and other garage issues. Duramax’s vinyl panels do not rust, rot, crack, or fade away over the years which indicates their lifetime warranty. No requirement for further investment in the maintenance and repair of PVC garage panels.

Effortless cleaning makes PVC wall panels stain-free

Garage walls are exposed to dirt and oil splashes, leading to permanent stains. Non-porous, smooth, and seamless surfaces make garage PVC wall panels easy to clean. Use damp cloths and mild cleaners to wash PVC panels quickly. This allows a stain-resistant interior, indicating an aesthetic garage.   

Fast installation due to lightweight design

The ½ thick PVC garage panels are lightweight compared to drywall and FRP. Vinyl panels fit directly to the garage walls with fasteners and studs. 100% virgin vinyl PVC panels do not require any wooden backer or adhesives for installation. They also show a tongue and groove interlocking system, making the installation process faster. You can save up to 40% on material costs and 50% on labor costs while installing garage PVC wall panels.

Transform your garage wall with Duramax’s vinyl garage wall paneling

Duramax offers customizable and durable PVC garage panels for modern garages. Duramax’s vinyl panels are CFIA and FDA-compliant, suggesting maintenance of safety and hygiene standards inside garages. Their panels are also ASTM-certified. You can get PVC garage panels from Duramax at factory-direct prices.

Ask for a free sample. Get a free sample today.

FEBRUARY SAVINGS ALERT!

25% OFF SHIPPING when you buy online from Duramax PVC Panels. Hurry! Order before the offer ends on February 24, 2025. SHOP NOW!

Online Only. Minimum Order Value $2000

N.B-Cannot be combined with other offers.